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Xinxiang HTC is specializing in manufacture waste tyres pyrolysis machine, waste plastics pyrolysis machine and oil distillation machine.
1).15 Years experience in this field.
2).Have running plant factory, welcome to visit us.
3).Newest Green technology, no pollution, turn waste into wealth.
4).Help you choose the best and profitable machine.
Send experienced engineer instruct you install the machine, and help you training your workers.
Our machines have exported to over 20 countries,such as India,Pakistan,Brunei,Thiland,Bangladesh,South Africa,Hungary,Serbia,Romania and so on.
All of our machines have the Insurance of Bohai Property Insurance Co.,Ltd,we could reduce the risk for you,it is very importance for our customer!With the rapid development of the world automobile industry and transportation industry, waste tire recycling and renewable has been attracted more and more attention all over the world.
The way waste tyre recycling to fuel oil can solve this problem. And the waste tyre oil can equal to the crude oil. Waste tyre oil refined has been the trend of the world. The production of waste tyre oil in our company improve day by day,year by year.
The waste tyre oil refining machine become the best selling products in the world. who can grasp the chance to the technology of the waste tyre oil refining ,who will get the future.
Application of end products
Crude oil: Oil from this machine can be used as industrial fuel for burning.
Carbon black: First,Carbon black from this machine is crude. You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, use it for burning.
Steel wire: It can be sold to the iron and steel company directly.
Waste gas: we have a speical design could recycling it into fire furnace for burning.
Working process
1.Put raw material into reactor by auto feeder, then close feeding door.
2.Make reactor rotate clockwise 0.4r/min.
3.Burned the fuel material (coal, wood, natural gas or oil) in the furnace. Reactor will be slowly heated, when the temperature reach around 80℃, oil gas will come out.
4.The oil gas will through catalyst chamber and condenser pipe,getting to the water oil separator.Some water of the tyres will sink to the bottom,and the oil will float on the water.Then about 60% oil will flow to the first oil tank.
5.The other gas will go to cooling system,it through slowly and have a good recycle in horizontal condenser.Then we will get about 40% oil flow to the second oil tank.
6.Some incondensable gas which can’t cool down will be get to the anti-back fire device,then it will be recycled to the heating system,used to heat reactor which can save your energy. Only the first 2 hours use energy for heating. After the first 2 hours mainly use gas, little energy is OK.
7.When the temperature get to about 300℃,there are no tyre in the reactor,and the oil will come out over.At this time,we will stop heating,when the temperature fall down to 100℃- 150℃. Then open the door of carbon black discharging system,and make it rotate anticlockwise, the carbon black will get to the pool automatically.
8. After discharging carbon black,open the vacuum pump device.Release the air inside the furnace,avoiding to catch fire.
9.When the temperature deduce to about 50℃, we can opened the door of reactor take steel wire out.
10. And then you can start the next batch.
The Best Solution (Pyrolysis Process)As a result of pyrolysis of wastage tyres one obtains, Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well.
1. High efficiency
1) High rate of output oil: our reactor has the cotton insulation in the shell, it can improve temperature, making uniform fire, and tire conservation cracking fully, improving the output. In generally, it can achieve about 18 hours a furnace. It can as feeding as working. In large degree increase the output. Our waste tyre pyrolysis machine has higher oil rate, they increase 4% in average. You can get much more high quality oil.
2) Condensing system: We used a horizontal condensation system, can make the decomposed gas more and better into the liquid, and the cooling area increases, the liquid flows slowly, so more oil will precipitate particles, thereby improving the oil yield and the quality of oil.
3) Full automation: the advanced device, with a small forklift, conveyor and automatic feeding machine. Equipment can feed, slagging, alarm, decompress, adjust negative pressure and exhaust recycling, the whole process is the automatic mature technology: oil refining is a special industry(high-profit and high-risk ),technology is the key, we are engaged in oil refining for many years and have rich experiences to ensure safety and oil yield as well as recovery.
2. Safety
1) The waste gas produced during the process is alkyl from C1 to C4, which is dangerous when burning directly. In our process, it is firstly transferred through waste gas recycle system and a safe device spray gun. Before burning, we should ensure the safety of production.
2) Pressure gauge, alarming device and safety valve.
3. Environment Protective
Dispose waste gas, liquid, and residua in the process:
1) Waste gas: Transferred through two safety device: water close burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of ZTC Desulphurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
2) Waste liquid: Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). Counteract the liquid by alkalescent liquid solution. After three stage of filtration, the litmus less waste water was introduced to evaporator (use the heat of the flue of main processor as its heating resource)
3) Waste solid: The residua left after the catalyst splitting of tyre is black carbon. No waste is solid exist.
4. Best Sales Service:
Pre service:
We can offer the all detailed information of our products, including the introduction, photos, best price, payment way, shipping way, time of delivery and so on.
The sale of services:
We can offer the service of showing the customers around our factory, and we are pleased to help the customers deal with some things when you have a visit to our factory.
After service:
1) The machine you have bought from us, they can be repaired well during 12 months, whatever question the machine has, we can repair them in free.
2) After buying our products, we can offer the engineers to install, commission for you, we provide the detailed training till you can master completely. |
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pyrolysis plant, pyrolysis machine, pyrolysis installation, waste tire, waste rubber, waste plastic, |
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Xinxiang HTC Energy Equipment Co.,Ltd |
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